Marathon Petroleum

Advanced Process Control Engineer

Marathon Petroleum$122K — $212K *
Energy & Utilities
8 - 10 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Chemical Engineering required.
  • 10+ years of engineering experience in refining or related industries.
  • Minimum 4 years in advanced process control engineering.
  • Proven track record of leading APC applications from concept to operation.
  • Ability to perform physically demanding tasks in a refinery environment.
  • Legal authorization to work in the US without future sponsorship.

Responsibilities

  • Lead development and sustainment of multivariable predictive control applications.
  • Manage the entire APC project lifecycle from opportunity identification to continuous improvement.
  • Collaborate with various teams to align APC strategies with business objectives.
  • Conduct cost-benefit analysis to prioritize engineering efforts on high-value projects.
  • Track and report on APC performance metrics and economic benefits realized.
  • Perform advanced process data analysis to identify optimization opportunities.
  • Design cross-unit optimization strategies, coordinating multiple APC controllers.

Benefits

  • Flexible work schedules including 9/80, 5/40, or 4/1 shifts.
  • Opportunity for training and professional development.
  • Onsite support during turnarounds and unit operations.
  • Relocation assistance may be available.
Full Job Description
Advanced Process Control Engineer

Job Summary

The Marathon Los Angeles Refinery is seeking an Advanced Process Control (APC) Engineer who will serve as a technical leader for multivariable predictive control and optimization applications across multiple refining units. This role is accountable for the full APC lifecycle, from opportunity identification and economic justification through design, commissioning, sustainment, and long0long0term value realization.

The APC Engineer partners closely with Operations, Planning, Economics, and Control Systems teams to ensure control strategies are aligned with refinery business objectives, operational constraints, and safety requirements. The role requires deep process knowledge, strong analytical capability, and the ability to mentor other engineers while driving continuous improvement in APC performance.

The available onsite schedules for the position are 9/80, 5/40 or 4/1. Occasionally after-hours calls occur and support of TAR as necessary.

Key Responsibilities:

  • Lead the development, commissioning, and long0long0term sustainment of multivariable predictive control (MPC/APC) applications to optimize unit performance, stability, and profitability.

  • Own the end0to0end APC project lifecycle, including opportunity identification and prioritization, economic benefit estimation, controller design, model development, commissioning, validation, post0implementation audits, and continuous improvement.

  • Collaborate with Operations, Planning, and Economics to align APC strategies with refinery business objectives, constraints, and LP signals, translating economic intent into control objectives.

  • Apply cost0benefit analysis (CBA) to prioritize APC work and ensure engineering effort is focused on highest0value opportunities.

  • Track, report, and communicate APC performance metrics, KPIs, and realized economic benefits, maintaining accountability for sustained results.

  • Conduct advanced process data analysis and dynamic modeling to identify control performance gaps, root causes, and optimization opportunities.

  • Develop and maintain dynamic process models, inferential sensors, and lab0bias0corrected estimators to support APC and optimization objectives.

  • Design and maintain cross0unit and plantwide optimization strategies, including coordination of multiple APC controllers.

  • Provide technical leadership during APC commissioning, unit startups, shutdowns, turnarounds, and system migrations, ensuring APC readiness and robustness.

  • Develop, maintain, and audit APC and control system documentation, including control narratives, design basis documents, MV/CV/DV definitions, system architecture diagrams, and technical reports.

  • Partner with Control Systems, OT, and vendors on APC platform upgrades, migrations, and cybersecurity0aligned system changes.

  • Mentor and guide APC and Process Control engineers, serving as a technical authority and promoting best practices in controller design, testing, documentation, and sustainment.

  • Provide training and technical guidance to Operations, Engineering, and Technical Services on APC functionality, limitations, and economic intent.

  • Stay current with industry trends and emerging APC and optimization technologies, applying lessons learned to drive continuous improvement and measurable business value.

Education, Experience and Skills

Minimum Qualifications

  • Must have a Bachelor of Science degree in Chemical Engineering.

  • Must have at least ten (10) total years of Engineering experience within refining, petrochemical, or related industries with at least four (4) years of those years in advanced process control engineering.

  • Proven experience leading APC applications from concept through sustained operation, including economic justification and benefit tracking.

  • Must be able to wear appropriate PPE in the refinery (respirator), be able to physically perform all tasks in the field and take hair drug test and physical. Ability to access areas of the refinery requiring use of stairs and/or ladders to inspect equipment.

  • Must have a valid driver0s license. (MPC determines valid status.)

  • Must be legally authorized to work in the US without the need for future VISA sponsorship.

  • Travel Requirement is 10 %. (Training and Seminars)

  • Ability to work extended hours, on occasion, including nights and weekends in process operations environment and during periods of inclement weather.

  • Ability to maintain on-call status and respond to emergencies as necessary during off-hours.

  • The available onsite schedules for the position are 9/80, 5/40 or 4/1. Occasionally after-hours calls occur and support of TAR as necessary.

Preferred Qualifications

  • Ten (10) or more years of experience in Process Control, with demonstrated responsibility for APC design, commissioning, and sustainment is preferred.

  • Fifteen (15) or more total years of experience within Controls, Economic & Planning, or Process Engineering is preferred.

  • Ability to build/develop advanced multi-variable process control models from inception to commissioning is preferred.

  • Ability to manage APC related intermediate tags and troubleshoot communications or APC related tuning within Honeywell: Experion & TPS/TDC is preferred.

Relocation may be available.

This position belongs to a family of jobs with increasing responsibility, competency and skill level. Actual position title and pay grade will be based on the selected candidate0s experience and qualifications.

Learn more about Marathon Petroleum0s benefits at

Location:

Carson, California

Job Requisition ID:

Pay Min/Max:

$122,900.00 - $212,000.00 Salary

Grade:

12 - 13

Location Address:

2350 E 223rd St

Additional locations:

Education:

Bachelors (Required)

Employee Group:

Full time

Employee Subgroup:

Regular

About Marathon Petroleum

Marathon Petroleum Corporation (MPC) is in the business of creating value for their shareholders through the quality products and services they provide for their customers. They strongly believe how they conduct their business is just as integral to their bottom line. As a result, they strive to always act responsibly with those who work for them, with those business partners who work with them, and in every community where they operate.

Marathon Petroleum Careers

Joining Marathon Petroleum means becoming part of a leading global team in the energy sector, where job opportunities abound for those eager to advance their careers in a dynamic and inclusive environment. As one of the largest refining companies in the world, Marathon Petroleum is at the forefront of transforming the energy landscape.

Work You’ll Do

At Marathon Petroleum, your work will directly contribute to the company's ongoing success and leadership in the industry. You will collaborate with skilled professionals dedicated to innovation and excellence in all aspects of the energy sector. Our team's combined expertise fuels Marathon Petroleum's commitment to sustainable energy solutions and operational excellence.

Innovate and Lead

Step into a role that challenges and excites with Marathon Petroleum. Here, innovation isn't just a buzzword—it's a call to action. Our leadership is committed to fostering a culture where new ideas lead to groundbreaking solutions. This commitment to innovation and leadership is woven into every aspect of our business, from refining operations to environmental strategies.

Grow and Develop

Marathon Petroleum is deeply invested in the professional growth and development of its employees. We offer a variety of training and development programs, including leadership development, diversity training, and technical skills enhancement. Whether you're starting as an intern or a seasoned professional, you’ll find a pathway to personal and professional growth with us.

Be Part of Our Team

Our team at Marathon Petroleum is driven by a shared mission to excel. By joining us, you'll work alongside dedicated professionals who are passionate about their roles and the impact they have on the company and the industry. Our collaborative environment supports career advancement and fosters a culture of professional enrichment.

Diversity and Inclusion

At Marathon Petroleum, we believe diversity drives innovation. Our inclusive culture welcomes all perspectives and encourages a diverse workforce that reflects the communities we serve. We are committed to providing equal employment opportunities, ensuring that all team members have the resources they need to succeed.

Explore Job Opportunities

Marathon Petroleum offers a range of job opportunities across various functions of the business. From internships that provide real-world experience to full-time positions in engineering, business, and more, there’s a place for your skills and passions here.

Future-Proof Your Career

With Marathon Petroleum, you are not just finding a job; you are building a career equipped with the tools for success in the ever-evolving energy sector. Our robust benefits package supports your health, well-being, and financial security, allowing you to focus on professional development and career advancement.

Stay Connected

Join Our Team Discover the exciting career opportunities waiting for you at Marathon Petroleum. Search open positions that match your skills and interests. We are always on the lookout for curious, creative, and driven team members.

Keep Up to Date

Stay informed with the latest company news, industry insights, and career tips—all from the people who work here. Marathon Petroleum is more than a company—it's a community where you can grow, innovate, and lead.

Job Alert Emails

Customize your experience by subscribing to receive job alerts and insider information tailored to your preferences. Explore the rewarding opportunities that await at Marathon Petroleum.

Join Marathon Petroleum—where careers fuel futures.

Learn more about Marathon Petroleum
Size
17,700 employees
Market Cap
$53 billion
Industry
Net Income
-$9.8 billion
Founded
2005
5 Year Trend
+13.8%
Revenue
$74.9 billion
NASDAQ

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