Process Engineer at Plug Power in Latham, NY

Position Summary

The Process Engineer is self-sufficient contributing member within the Process Engineering organization. This individual plays a critical role in the development and refinement of manufacturing processes, material flow, and standard operating procedures. The P. E. will lead a culture of continuous improvement through the implementation of Lean-Sigma methodologies, researching leading edge processes and best practices, supporting cross-functional projects focused on achieving the highest possible levels of product quality and operational excellence.

Core Duties and Responsibilities

• Ensures compliance to all Regulatory (Local, Federal), Corporate, and Plant standards.
• Develops and maintains a detailed understanding of Plug Power products and related manufacturing objectives and engineering constraints.
• Represents Plug Power in a professional manner at all times.
• Develops and improves manufacturing processes and material flow by studying product requirements; researching, designing, modifying, and testing manufacturing methods and equipment; soliciting feedback from production technicians; and conferring with equipment vendors.
• Leads the implementing of process improvement projects, Kaizen and training events using Lean-Sigma tools, including safety, ergonomics, 5S, Kanbans, statistical process control, standard work, and visual controls.
• Monitors process improvement progress and leads team problem solving projects including root cause analysis, containment, corrective, and preventative action implementation.
• Develops, maintains, and communicates manufacturing process performance metrics (KPI’s).
• Works within close coordination with production and warehouse staff to support manufacturing process and material flow needs, alleviating production constraints, improving product quality and overall process efficiency.
• Utilizes and improves business process systems (quality & test data bases, ERP system, project management software, etc.) to support continuous improvement efforts.
• Develops and maintains standard operating procedures (SOP’s).
• Coordinates with New Product Introduction and Engineering teams to improve design for manufacturability, reliability, and serviceability.
• Manages cross-functional coordination to develop and maintain a comprehensive equipment management process, in-house fixture and tooling requirements, predictive & preventative maintenance requirements to increase our overall equipment effectiveness (OEE), and fulfillment of the quality measurement system specifications.
• Supports the quality organization to ensure thorough and timely dispositions of non-conforming material in order to maintain continuity of production and containment of problems before they reach the customer.
• Contributes to team Operational Excellence efforts by accomplishing related results as needed.

Education and Experience

• BS degree in Engineering (Mechanical, Electrical, Industrial, etc.)
• Minimum of 5 years of related work experience.
• Lean Sigma green belt/black belt preferred
• Proficient with solid modeling engineering systems (CREO – preferred)
• Proficient in Geometric Dimensioning & Tolerancing (GD&T)
• Proficient with Microsoft Office software
• Dynamic interpersonal skills and the ability to translate complex methodologies to diverse audiences and stakeholders
• Uncompromising dedication to product quality
• Demonstrated analytical abilities with strong attention to detail
• Ability to manage multiple complex projects and multi-task effectively
• Proven track record of driving continuous improvement projects
• Ability to work independently and as part of a team.
• Ability to role model high standards of professionalism
• Excellent follow-through
• Must be driven and self-motivated